AUTOMATE YOUR MANUFACTURING

REDUCE SETUP TIMES

REMOVE MANUAL DATA INTRODUCTION ERRORS

SOLIDSET

One application to manage all programs for all machines CNC (MILL, CMM, EDM, grinder with fixed machining centers, part robots, pallets or EL-Station)

Specifically developed for ease of use, anyone can learn within minutes

AUTOMATICALLY IMPORT CAD/CAM FILES
SIMPLE AND QUICK DIMENSIONAL CONTROL
EROSION WITH AUTOMATED TOLERANCES
CONFIGURABLE WORKFLOWS
UNIQUE FLEXIBILITY

SOLIDSET PROJECT MANAGER

Through a listing of all parts, available in any workstation, it is easy to check the status of all production operations

OPERATION MANAGEMENT

Through the listing of all parts, available in any workstation, it is easy to check the status of every production operation so you can easily check:

  • Conclusion status of programs
  • Workers responsible for finished programs
  • All data related to selected parts
  • Custom statistics and analysis reports

DATA MANAGEMENT

Automated collection of all CAD/CAM files related to parts in production, to extract:

  • Machining programs
  • Control points
  • Erosion points
  • Measurement results

Only One Application to Manage
All Manufacturing Processes

SOLIDSET MILL

Automated tool selection. Pointing out the geometry of the required tool, SolidSET chooses the best tool available for the task

  • Tool switching optimization. Tasks are ordered depending on tools they need, to minimize tool switching.
  • Machine tolerance cycles configuration, to adapt to the selected tasks
  • Automated top finishing cycles
  • Rotate, mirror or move programs instantaneously without resourcing to CAM software
  • Reading CAM programs from the database, just one click to add the intended programs

SOLIDSET CMM

Automated master measurement cycles, calculates deviances and rotation of electrodes to use in erosion. 3D simulation of the measurement.

  • Automated master measurement cycle. Calculates electrode deviances and rotations for use in erosion.
  • Adequate tip selection for each intended point
  • Compatible with several table coordinates to maximize machine productivity

SOLIDSET EDM

Machine and measurement part data usage. 3D Simulation of the entire process to guarantee safeties and part location.

  • Machining and measurement data usage.
  • 3D simulation of the entire process to guarantee safety and part location
  • Rotate parts or electrodes with one click

SOLIDSET CELL

Self-managing automated manufacturing cell, MILL, CMM and EDM Program integration

Solidset CELL is an automated manufacturing cell that manages autonomously MILL, CMM and EDM programs. Directed to the mold industry, this cell allows CNC mill feeding, cleaning stations, dimensional control machines (CMM), Penetration Erosion (EDM) and storage. All processes are managed autonomously by SolidSET’s intelligent manager, this software integrates the most advanced technologies in the market

AUTONOMOUS MANAGEMENT FOR:

  • MILLING (MILL)
  • MEASURING (CMM)
  • ELECTROEROSION (EDM)

POST PROCESSING

FOR MILL, CMM, AND EDM

Adaptable to any kind of machine controller o schemes for:

  • Palette/Part switching robots
  • Fixed machining Stations
  • EL-Stations
  • Part palettes
  • Measuring machines (CMM) CNC
  • Robotized or manual erosion machines (EDM)

MACHINE ERROR DETECTION

Multiple validation key points to prevent error or accidents with machine equipment:

  • 3D Simulation of the entire process
  • Collision detection
  • Machine limmits detection
  • Tool Geometry error detection
  • Insufficient material dimension detection

INTEGRATED SOLUTION

  • All the relevant data focused in only one location accessible from any workstation
  • Automated insertion of the majority of the data
  • Queue creation for MILL, CMM and EDM machines, made easy by the intuitive and easy to use Software
  • Monitor work queues in real time

Teach your process and let it decide just like you do, AUTOMATICALLY

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